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Optional Function & Equipment

Cutting Head with Drilling Function

Cutting with bit:

It refers to cutting with automatic drilling function, mainly to increase a fully automated drilling assembly in the traditional waterjet cutting machine, because when cut the smaller pore with waterjet, the accuracy is not high, the efficiency is low. The perfect combination of automatic drilling assembly and CNC waterjet system can achieve the automatic drilling, automatic feeding, automatic chip removal, pre-drilling before cutting and other functions for smaller pore. It has the ability to complete a one-time cutting drilling, that improve the quality of products, but also improve the efficiency of production.

The pre-drilling function before cutting is mainly used for the multi-layered composite material, because of the characteristics of high-pressure water jets, before cutting and during drilling, water jet will take some time to punch through the material from the surface of material. In the drilling process, the non-multi-layered die-casting material is not affected, and have a certain impact on the multi-layered die-casting composite material, likely to cause stratification. At this time you can use the pre-drilling function, hit a hole as the inlet for cutting. This function is currently the best way to solve the problem of easy stratification when cutting the multi-layered composite material.
Automatic Laser Scanning Height Measurement

Compared with the traditional contact method， laser scanning method can greatly improve the detection accuracy. Meanwhile, it can avoid damaging the workpiece and ensure that the distance between the water jet cutting head and the surface of the workpiece is constant.

Laser scanning height measurement

Laser scanning height measurement has the function of non-contact height measurement before cutting. At present, it supports three height measurement methods:

  • Manual single-point height measurement;
  • Automatic three-point height measurement;
  • Automatic scanning height measurement.

 

The effects of the first two are the similar as the traditional contact height measurement. But the automatic scanning height measurement used here adopts a new method,Which can automatically generate a scanning trajectory according to the preset workpiece information. When measuring the height, the system obtains the base value automatically at the starting point of the scanning trajectory. Then it performs high-speed continuous motion scanning along the preset trajectory, and feeds back accurate height information through the laser sensor.

 

Exchanged Platform

Description of Water Jet machine with exchanged platform:

Automatic abrasive feeding system

The exchanged platform is designed to save time on the soft materials loading and unloading after cutting. We can place two work pieces in the front and back stations, when we finish one work piece cutting in the front station , we can move the other work piece from the back station to the cutting area. When cutting again, the operator can complete unloading and loading the work pieces, then we could repeat this job again and again .
Automatic Abrasive Feeding System

Description of Water Jet Abrasive Feeding System:

Automatic abrasive feeding system

This auto-abrasive feeding system is a recommended product of our company. With the functions of shoring and feeding sands for the machine, it also improves the automation and lessens intensity of labor.

Features of Water Jet Abrasive Feeding System:

Automatic abrasive feeding system

1. Using air pressure to transport the abrasive material
2. Air pressure: 0.2MPA
3. Flow: ＜0.3M³/min
4. Storage tank volume: 200KG (each time)
5. Max. feeding amount of abrasives: 0-1000K/MIN
-Automatic & High accuracy greatly reduce the workload of the workers.
Cooling System
   Waterjet Auto Water Cooling Tower
We guarantee the hydraulic system can be used in a cicrcular manner and save water.
     Air cooling system
This air-cooled type cooling system expands the cooling area and increases the ventilation flow, and is hardly affected by the working environment. It is equipped with independent automatic temperature control system with a separate cooling circuit, when the temperature reaches the set value, the air-cooled cooler runs automatically. Featuring energy efficient and environmentally friendly.
       Water Chiller
This chiller can take the place of water cooling tower, and much more efficient, if the temperature is high, this one is your best choice.
  • Model: TCO-10A/1D
  • Freezing capacity
  • BTU/KCAL: 125000/31500
  • Cooling Diameter: 2”
  • Pump Power: 1.5KW
 
  • Frozen Flow: 250L/Min
  • Tank Capacity: 150L
  • Dimensions: 1350mm * 650mm * 1250mm
  • Weight: 380KG
 
 
Auto Sludge Remove System
主图

Introduction:

Remove the abrasive from the tank automatically,separate the abrasive and water.Reduce the labor force,improve work efficiency.
The absorption pump sucks up the mixture of sand and water from the tank into a collection box when it works.There are plastic woven filter bags in the collection box,water is recycled to the machine tank, sand and the mixturefrom cutting are collected into filter bags Inside. So as to achieve the purpose of automatic collection to make it easy to clean.

Data Of Absorption Pump

  • Data of Single pump 
  • Flow rate：8 M³/H
  • Lift：50 M
  • Exit pressure：6 kgf/cm²
  • Absorption distance：7 M
  • Max. Diameter of solid particle which can get through：4.5mm
  • Inlet and outlet diameter of pump：40mm
  • Power：compressed air
  • Max. Inlet pressure：7 kg f/cm²
  • Max. Consumption of air：0.6 mm³/min
  • Diameter of air pipe：10mm
  • Collection box：1.6m*1.0m*1.0m
Optional imported pump available as customer's requirements (Brand: Ingersoll Ran)
Hydraulic Loading System

Description of the Hydraulic Loading System

  • Overturn angle: 70°(measured up from the horizon)
  • Max. overturning moment load capacity: 350KG
  • The large cutting platform is hydraulically operated to overturn, which enables this hydraulic loader to load or unload an entire piece of stone while ensuring a minimum material loss and a high level of efficiency when the stone loading unit is running.
Water Soften System
soften

Description of Water Jet Soften Treatment: 

Many kinds of compounds exist in the running water (such as calcium carbonate, carbonic acid). As the machine works, the temperature rise will generate some substance of the reaction of chemistry or physics-as we called it furring, which will reduce the life of the high pressure system and increase the cost. After many years' experience, we have developed the system that can solve the problem. We would like to recommend you this optional part if your supplied water is low quality. 

Quality Requirement For Water

Since the high-pressure water cutting work after high pressure, orifice small particles of impurities in raw water cutting and scaling, corrosion ion has an impact on the working life of equipment and precision, therefore, must be treated to the raw water supply equipment. High-pressure water jet cutting water quality requirements for the job: deionized water. Basic requirements for high pressure water jet cutting system with water quality water is greater than 0.5μm impurities must be removed, because in addition to the general water contains a certain amount of fine solid particles, there are many minerals dissolved in water, such as calcium carbonate, manganese , iron and silica, etc., not only reduces the life of the nozzle, but also affect the cohesion of the jet, thereby reducing the cutting efficiency. So be sure to remove it. Specific requirements as follows:
characteristics Of Impurities allow concentration(mg/L)
silicon 1.0
calcium 0.5
magnesium 0.5
ferrum 0.1
manganese 0.1
chloride 5.0
sulphate 25.0
nitrate 25.0
carbide -
All dissolved solids 50
PH Level 6.8-7.5
conductivity 50μs/cm
水软化系统
Hand-held Controller

Quality Requirement For Water

The hand-held controller is available with a choice of wired or wireless handwheel. It is designed to control a machine tool remotely. This control console provides a convenient and intuitive solution for tool setting. It overcomes the problem when using a conventional tool setting method and also provides much convenience for observation and operation. 

Core component options

Featuring a low noise, no pollution, high precision and high reliability 

Waterjet Cutting Table

Waterjet Cutting Table

未标题-3
Waterjet High Pressure Pump

High Pressure Pump

产品-3

Waterjets - Controller & Software

  • WEIHONG CNC SYSTEM
  • NESTING &PROGRAMMING
  • ECS CONTROLLER

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